Maintenance Summary

Date Mileage Work Performed
5/17/17 27,907
  • Unclogged Carb jets
  • Fixed loose connection on front brake light switch
  • Adjusted rear brake for enough travel to engage brake switch
5/18/17
  • Removed spiders and webs from Tachometer
  • Re-installed loose tachometer faceplate screw
5/20/17 27,927
  • Changed Oil Filter: Honda Filter 154A1-413-505,
  • Changed Oil: Rotella T4 15W-40
5/20/17 27,927
  • Flushed Cooling System with distilled water
  • Replaced all cooling system o-rings
  • Tested thermostat – good
  • Replaced temperature sender (kept original as spare)
  • New coolant: Prestone DexCool Extended Life
5/22/17 27,933
  • Changed Final Drive Oil:  StayLube 85W/90 Hypoid
  • Drained crankcase breather (was already empty)
  • Tightened helmet locks
  • Replaced passenger foot peg bolts
 5/23-6/7/17  27,945
  •  Cleaned and re-greased rear brake cam and pivot pins with red lithium grease.
  • Replaced brake cam felt seal
  • Greased splines with high-content moly paste
  • Greased drive shaft joint with NLGI2 moly
  • Replaced rear-brake cotter pins
  • Adjusted rear brake
  • Adjusted valves
  • Adjusted timing chain
  • Replaced outer valve cover gaskets
  • Cleaned and recharged K&N air filter
  • Inspected and lubricated clutch cable
  • Replaced clutch lever rubber boot
  • Adjusted clutch
  • Replaced missing instrument cluster hardware install new rubber, reconditioned rubber that’s no longer available.
  • Aimed headlight
  • Replaced center stand rubber bumper on left muffler
  • Replaced missing swing arm dust cap on left side
  • Flushed and Replaced front brake fluid with DOT4
  • Cleaned fuel tank (remove varnish and rust)
  • Cleaned fuel petcock and strainers, replaced bowl gasket
 6/16/17  27,973
  • Replaced inner valve cover gaskets and valve-cover bolt seals.
 6/23/17 27,982
  • Disassembled and cleaned carburetors
  • Zinc plated carb straps and cable bracket
  • Zinc plated seat bolts, washers and spacers
  • Replaced accelerator pump
  • Replaced bowl gaskets
  • Lubricated choke and throttle cables
  • Adjusted idle mixture
  • Adjusted idle speed
6/27/17 27,992
  • Installed and Balanced New Front/Rear Tires: Shinko 712’s
    Inflated to 28/36 front/rear
  • Replaced Brake Stopper Arm Cotter pin
  • Adjusted rear brake
  • Replaced Grips:  ProGrip 714 (same as what was on the bike)
7/6/17 28,086
  • Put 20 drops of light oil (3-in-1) in each of the speedometer and tachometer cables
 7/17/17  28,125
  • Installed new instrument rubber surrounds
  • Installed new speedometer cable
 8/7/17  28,400
  • Rear Suspension Service
    • Removed and Re-installed Pro-Link suspension
    • Cleaned and then greased all pivot bolts, bushings and caps with hi-moly grease
      • Note:  Did not service pivot bolt at top of shock
    • Removed and re-installed the mufflers
      • Coated with red-copper anti-seize
 10/21/17  29,404
  •  Rebuilt front forks replacing:
    • Dust caps
    • Fork Seals
    • Fork-tube bushings
    • All air line o-rings
    • Fork oil:  210cc ATF
 11/1-11/2/17  29,404
  • Replaced the following items:
    • Fan
    • Camshaft seal
    • Camshaft holder gasket
    • Camshaft holder o-ring
    • Tachometer cable and keeper screw.
  • Greased rear shock upper pivot bolt (high-content moly paste)
  • Greased center stand (NLGI2 moly)
  • Greased rear brake pivot shaft (NLGI2 moly)
 11/12-12/1/17  29,424
  • Installed new rubber plugs in carbs
  • Installed new o-rings in carb isolators
  • Installed new o-rings on both timing and crank adjustment caps
  • Greased the side stand with moly grease.
  • Replaced missing side-stand nut (5/31/18)
  • Performed Compression Test (engine slightly warm):
    • Left: 158 psi
    • Right: 160 psi
    • Spec: 171 +/- 20 psi
12/17/17  29,451
  • Installed New Front Brake Master Cylinder (14mm)
    • $18 eBay part made in China
    • Replaced fluid  Prestone DOT-4
    • Bled brake
1/7/18  29,453
  • Repaired Temp Gauge with new DIY 7V regulator
2/5/18  29,469
  • Installed New Front Brake Master Cylinder (14mm)
    • $136 Shindy 17-652B
    • Replaced fluid  Prestone DOT-4
    • Bled brake
5/24/18 29,509
  • Changed Oil: Rotella T4 15W-40  (no filter change)
  • Inspect / Service swing arm (todo)
  • Lube front drive shaft splines (todo)
  • Inspect / Service steering head bearings (todo)